On large areas where rust has eaten through the metal, you will need to perform a more involved repair to remove rust and fill the hole created by rust. Avoid endless forum threads and consult the manufacturer for the definitive answer. Some places on your vehicle's surface that are rusted completely through the surface w… Success! Gather up the Bondo, spreaders, putty knife, mixing board, the Surform or rasp, and acetone for clean up. At this point, I used a metal mesh body patch (bondo brand) to fill the hole, replace the missing metal, and give the bondo a place to adhere to. Do not slather Bondo over rust and expect it to prevent further rusting or to adhere. If you have different hardnesses for each batch, this may become a problem when the time comes for sanding. Applying body filler/Bondo takes proper application. Here’s what you’ll need for your Bondo battle kit: Bondo or your favorite polyester body fillerMixing boardSpreadersPutty KnifeRazorblade scraperSurform or raspSandpaperAcetoneDisposable glovesDust maskEye protectionMixing sticksContour gaugeMetal PrepEtch Primer. I'm applying it onto bare metal with a sanded finish for a decent key, though modern body fillers seem to stick well to just about anything. Make long sweeps for sanding over the repair. Just like caulk is too flexible to effectively fill large gaps in wood, Bondo is too stiff to do the same. Sign up for the latest automotive news and videos—in short, everything for people who love cars. Automotive plastic body filler, often times called "Bondo," is used quite frequently for automotive repairs and restorations. It can hide a welding seam in seconds; but Bondo in the hands of those with calamitous intentions can result in a restoration nightmare. Bondo has a similarly two-sided identity. 2022 Porsche 911 GT3 vs. 1993 Pontiac Firebird, Report: John Deere, other tractor manufacturers still holding back repair information, Getting “board” with rebuilding a Delco cassette player, Chip Foose reimagines the iconic Jaguar E-type – Ep. Regular glue or JB Weld is what you need to glue your faceplate to your box. The curing process starts immediately, so load up the spreader and get to work. Have a thinner on hand in case your putty is drying too fast. Not only does it adhere to galvanized metals, but it is easy to mix, easy to apply, and provides for clog-free sanding. In this Q&A video I am going to answer this question. Over time, rust can eat through the metallic surface of any vehicle. Apply the Filler. Fill the freezer bag with the Bondo mixture, then snip off a corner of the bag and use it to squeeze the Bondo into tight areas. Choose an item or category to find the specific products you need. Make sure you have the correct ratios when mixing hardeners into your putty. How To Mix Body Filler, aka (Bondo) This is how to mix body filler, also as known as Bondo. Once you have a good surface to work with, mix body filler with a spatula or plastic scraper on a piece of cardboard. Bondo is not for rust repairs. BONDO® All-Purpose Putty This fast curing 2-part filler allows you to make high-quality, long-lasting repairs to metal, masonry, concrete, painted wood, plastic, drywall and more. Spreading too much lead onto hot rods and customs gave rise to the term “lead sled.” Bondo was a far lighter, speedier solution; but a car built out of body filler and old porch screens was derided as a “Bondo buggy.”. With a palette knife, quickly apply the … Hone your skills with a small amount of filler and then work out from there. Use + and - keys to zoom in and out, arrow keys move the zoomed portion of the image. The idea is to spray an extremely light mist of paint on the repair and then block-sand by hand. Clean the Bondo off the spreader and mixing board as soon as it gets rubbery and roll it into a ball. Factor in how much time it will take to spread the filler and spread out a little more than required on the mixing board. Spread the filler on the repair slightly higher than the depression or contour, and don’t worry about ridges or high spots. Applying body filler over epoxy primer provides maximum corrosion protection for the metal. Run the ball over the Surform blade, and as soon as it carves, shave off the high spots off the repair area with the Surform. Only make what you’ll use in about ten minutes, or else the filler may cure before you … New Arrivals Bondo is a brand of body filler, but it's also the generic term for plastic filler that, when uttered, makes many car guys cringe. Any bare metal was treated with a phosphoric acid metal prep followed by an etch primer. Apply filler within seven days of applying epoxy primer to maximize adhesion. The lightweight Bondo Gold is far easier to sand than the heavier type, so consider using the good stuff on the way out. With your stirring tool, transfer an appropriate-size blob of Bondo to a piece of Formica. Decades of trial and error, along with a few years as a card-carrying member of the set painters’ union, place my experience somewhere in the middle. Apr 19, 2017, New Arrivals Find out what’s going on under the paint. The filler is the material in the can, while the … Feb 24, 2017, New Arrivals Sand off any leftover guide coat, cue The Final Countdown by Europe, and skim in the last coat of Bondo for victory. Proper prep will make the process of using plastic body filler/Bondo seamless. Feb 01, 2017, The ABN LED Flood Light is Ready for Any Situation Wipe of the surface area until clean. Bondo Plastic Metal is a do-it-yourself solution for easy and effective auto body repair. Multiple thin coats are better than a thick swath. Mix enough for 10-15 minutes of use. Bondo is only resistant to fuel after it has been cured. Please note, comments must be approved before they are published. A guide coat can reveal otherwise-hidden low spots. Now, body filler is considered a superior option for fixing those small dings or holes or to smooth warped panels. These steps will ensure the body filler adhere's to the surface correctly before applying and sanding. Along with Band-Aid and Jell-O, Bondo entered the English lexicon with both positive and negative meanings. Get started with a piece of heavy gauge sheet metal or (what my father used and taught me to use) a piece of glass that’s glued to a … Bruce Meyers, creator of the iconic Meyers Manx, dies at 94, Who wore it better? Using regular scissors, I cut the mesh to approximately the right shape, and then began fitting it into the hole between the metal and the foam. Carefully squeeze a small amount of hardener near the filler and quickly stir the two together just until it’s a uniform color. The filler goes on in the normal way using a plastic scraper to plaster filler in the area I've marked out. No spots? Locate the filler and the hardener from the Bondo kit. Once the surface is prepped, cleaned, and ready for filler, you are ready to mix the body filler and begin using. O'Reilly Auto Parts carries Bondo. $15.99. Run your hand over the repair and feel for depressions or high spots; anything you can feel as wavy will translate through the paint. The miraculous blend of polyester resins and cream hardener known as Bondo can make wavy panels straight and door dings disappear. For example, weld-through-primer must be applied to the welded surface being welded; corrosion protection must be applied to the back side of the welded area, etc. You can use a plastic spreader but metal spreaders last longer and create a more defined edge. Don't use cardboard as a mixing palette, because it is absorbent and will mess with the chemistry of the mix. Can body filler aka Bondo, be used to fill plastic bumper covers? Hardener and ambient temperature determine cure time. First time out? Do not use on full gas tanks or anywhere that is hot. Bondo Ultimate can be applied directly over sanded and cured primer and paint. Click here to get all the product details. If the repair is very deep you may want to do … Stop before the mix hardens. Applying body filler/Bondo takes proper application. This will also ensure consistent hardness. Proper prep will make the process of using plastic body filler/Bondo seamless. Get the rasp or Surform ready and pay attention to the temperature of the ball. Work quickly because it dries hard in 10-15 minutes. Ideal for filling small holes. View on Vehicle. Follow along for a list of my 5 Bondo tips and tricks—a guide which, we can only hope, promotes the use of Bondo for the greater good. Fill and seal seams and cracks in metal and other surfaces right from the tube – no mixing required. Mar 22, 2017, New Arrivals This door panel looked reasonable but was, not surprisingly, a giant mess. Bondo would be used to smooth any unsightly gaps or cracks that would result from that glueing. The surface must be clean in order for the filler to adhere correctly. With a history dating back to the 1950s, body filler revolutionized auto repairs due to its ease of use when compared to handling lead. Get the rasp or Surform ready and pay attention to the temperature of the ball. Make sure to sand outside of the repair area as Bondo will need to be spread and applied wider than the damaged area. When Bondo (or any auto body filler) is used to patch wood, it fails in a very short time. A piece of scrap steel works excellent as a mixing board, but don’t use anything porous or absorbent. Feb 01, 2017. Any painted areas left behind are low spots. Grab the contour gauge along the way and compare the work area to an untouched panel. Bondo is meant to fill in the cracks and dents on whatever you are working on, not as a way to join to pieces. First, you need a Bondo board. Fiberglass sheets, metal mesh or fiberglass screen can be used. Disposable gloves are highly recommended. OPTIONAL: Scuff Epoxy with P120-P180 grit sand paper or red scuff pad. Have an idea of how much filler will be needed in order to prevent continually needing to remix. Some guys will use a piece of cardboard but if you’re serious and want something that will be around for a while, then use a piece of sheet metal or a piece of glass that you can glue to a wooden board like I have here. The next question: to prime or not to prime? To delve into prepping, applying, and sanding body filler/Bondo: Tips for Prepping, Applying, and Sanding Body Filler/Bondo, Automotive plastic body filler, often times called ". Step By Step Tutorial On How To Use Bondo Body Filler On Wood. Start out with the aforementioned golf ball-sized lump and add a short (1/2- to 3/4-inch) ribbon of cream hardener. Likewise, can you put body filler on Baremetal? Clean the Bondo off the spreader and mixing board as soon as it gets rubbery and roll it into a ball. Bondo® All-Purpose Putty is slightly thicker than other formulations, making it ideal for repairing vertical surfaces such as doors, walls, siding and more. Use the gauge and a Sharpie to fab up some custom spreaders for any tricky contours. One school of thought suggests bare metal, then Bondo. A brief qualification: Bondo is a registered trademark of 3M and just one of the myriad brands and types of polyester body fillers. Bondo is one of many national brands you know and trust carried by O'Reilly Auto Parts. Newer Post →. Click or tap to zoom. AutoBodyNow.com sells a vast assortment of. Power sanders are OK to break the surface and knock down any high spots, but hand sanding with the body contour is the best way forward. (Stirring introduces unwanted air into the mix.). The goal was to get down to the metal, take a measure, and scuff the repair area back out to 60–80 grit. Here are the steps required to use Bondo, a repair putty, for rust repair. Hone your skills with a small amount of filler and then work out from there. Plastic Metal dries quickly and is easily sanded, filed, drilled and painted for smooth and seamless repairs. A well-placed Band-Aid on a minor wound can help prevent infection; but a Band-Aid solution means a haphazard repair representing a merely temporary fix. Quick work with a grinder revealed multiple layers of paint, old Bondo, and rust. If you do not prep, the body filler will NOT stick to the surface well. Mark Simpson explains why many body fillers get firm over time and how thinning bondo can return it to a more workable condition. This eliminates tons of sanding and giant dust clouds. Before quick-hardening polyester fillers, seams and valleys were filled with molten lead. Find a flat surface and a disposable tool for mixing. Take a Bondo spreader and thoroughly mix the … Cut in with heavier grit sandpaper and work out to about 80 grit to leave a tooth for the following skim coats. Bondo Plastic Metal is a do-it-yourself solution for easy and effective auto body repair. Once the surface is prepped, cleaned, and ready for filler, you are ready to mix the body filler and begin using. How To Mix Body Filler (AKA Bondo) The first thing you’ll really need is a mixing board. 4. Stop before the mix hardens. BONDO manufactures and … Disposable options such as a sheet of cardboard make for an easier clean-up, but you can also purchase reusable plastic sheets. 4, Your car’s oil is already 100 million years old—another year won’t kill it, Wrenchin’ Wednesday: Building a cab lift for the lone wrencher, Project Valentino: Semi-Quixotic ambition and automotive Grand Designs, A beginner’s guide to rotating your turbo, Carlos Sainz is a triple Dakar Champion at 57. Many repair products do not properly adhere to galvanized metal. Mix enough for 10-15 minutes of use. It will heat up and then cool, forming a leathery texture, right before it hardens. Color is the key: More hardener equals faster cure time, and warmer is faster, but red is too hot. Repeat the clean, mix, spread, carve, and sand routine until the repair is flat. For a mixing tool, use a clean plastic spreader or something disposable, like a popsicle stick. Any galvanized metal repair requires Bondo Ultimate. Knead the hardener tube to mix up the catalyst and squeeze a ribbon onto or next to the filler. In this article we are going to discuss why fiberglass is required for auto body repair. Paintbrushes and putty knives can be used to mold and form the material as best you can. Eventually, it will require rust repair to remove the rust. Follow this quick guide and you’ll never be wrong in applying it. ← Older Post The other says primer, then Bondo. Shoot for that Band-Aid color to prevent a Band-Aid fix. (36-grit to 220-grit should do the trick for body filler application). Bondo Body Filler; A Bondo body filler must have a hardener paired to it to harden the formula, make sure you have this 2 components. Suggests bare metal, take a Bondo spreader and mixing board, but you can use a spreader. Going on under the paint on under the paint and create a more workable.. Be applied directly over sanded and cured primer and paint type, so consider using the good stuff on mixing. 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